Things to Consider when Blending Materials


If your business operation requires two or more materials to be blended together as part of the process, there are some important basic things to consider when setting up the equipment. You obviously want to produce the highest quality product at the lowest possible cost, and each blending machine should be chosen and set up with that in mind. If you do not have the expertise on your staff to make these selections with confidence, companies like AIM Blending Technologies, Inc. can provide valuable assistance.


Part of running an efficient blending operation involves making sure all the materials that are used do not go to waste. If there are pockets of material that simply does not get blended in with the other materials as it should, the result is waste. This type of waste results in wasted money since more material must be purchased to make up for what was not used correctly.

Blending equipment should be selected based on the nature of the products to be blended. Things like the physical state of the various products must be considered. For example, it may take a different apparatus to blend solids than it takes to blend liquids. If a solid, such as a powder, must blend with a liquid, the challenge is different still. Even blending two or more liquids can be a bit tricky at times. One liquid may tend to float on top of another. At other times, the difference in boiling points can make a big difference. During these situations, one should seek assistance from qualified experts to make sure the operations will run as efficiently as possible.


Products that fail to blend as they should can lead to poor quality. This is especially true if there is inconsistency in the way the products are blended. Inconsistency means lack of control over the process. Lack of control almost always leads to rejected products or customer returns.


Some of the raw materials that go into the final blend are safer when they are not handled manually. Products can be acetic or caustic, meaning they can be corrosive to the skin. They can also involve temperature extremes, especially as they react to one another. Others may give off fumes or create dust that can cause breathing problems to those exposed. In these situations, automated blending is the way to go. This will help to ensure the employees go home at the end of the day as healthy as they were at the beginning.

No matter what your final output is, if it involves products that must be blended, you will want to make the most of the materials you purchase while keeping your employees safe. Seeking the right help up front can prevent a lot of headaches down the road.